Wire Bundle Management: Holding it All Together

By George Allman on 21 November, 2018

Making sure wire bundles are adequately secured or contained is an important step in creating a quality product, even after the necessary electrical or environmental protection has been applied. It is imperative that a wire assembly be secured adequately, and it is also crucial that the bundle fits well within the physical space allotted. This is where various wire bundle management techniques come into play. Wires can be held together using heat shrinkable tubing, lacing, stitching, tie wraps, metal bands, or braided coverings. The style and material used to secure the assembly helps it achieve the best performance possible.

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Topics: Cable Assemblies, Quality Control, Quality, Materials Performance, Wire Harnesses, Design, Design Challenges

Molding Materials: One Over Another

By George Allman on 14 November, 2018

Molding protects the connectors of a wire assembly from a variety of potential harmful influences. These include environmental factors such as water and chemical damage, as well as abrasion and other physical damage in service. Using the best material for the job also ensures the best possible adhesion for the components, yielding reliability and longevity of the end product. The choice of molding material used is directly related to the desired function and level of performance, and utilizing the best materials in the industry---such as urethanes , silicones, and epoxies---ensures the highest quality of assemblies according to client needs.

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Topics: Operational Efficiency, Risk Mitigation, Quality Control, Quality, Materials Performance, Design, Design Challenges

3D Printing: Ergonomic Benefits in Productivity

By George Allman on 31 October, 2018

 

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Topics: Operational Efficiency, Innovation, Company Culture, Quality Control, Design, Design Challenges, Aerospace, Commercial Industrial, Rail

Understanding Insulation Materials

By George Allman on 10 October, 2018

Insulation materials provide wiring harnesses with a layer of necessary protection in a variety of ways, depending on the specific requirements the product must meet. Insulation helps protect the product mechanically, electrically, or environmentally, meeting particular needs according to the product’s application. Additionally, a variety of materials used in wiring harness insulation ensure the various functions of cable harnesses are carried out in the best way possible using the best materials for the job.

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Topics: Cable Assemblies, Quality Control, Quality, Materials Performance, Wire Harnesses, Design, Design Challenges

Molding and Insulation for Performance

By George Allman on 03 October, 2018

 

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Topics: Cable Assemblies, Quality Control, Quality, Materials Performance, Wire Harnesses, Design, Design Challenges, Box Builds

Wire Braiding: Machine Versus  Premade Options

By George Allman on 25 September, 2018

 

Braided coverings and shieldings are an excellent way to make wiring configurations neat and uniform. Braiding gives wires more flexibility and a longer lifespan and can also offer a layer of electric protection or abrasion resistance. Although there are two different types of wire braiding widely used in the industry,  machine braiding and premade (or slide-on) braiding, machine braiding offers more versatility, cost savings, and consistency, and should be something a contract manufacturing partner should be able to do in-house.

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Topics: Cable Assemblies, Quality Control, Quality, Materials Performance, Wire Harnesses, Design, Design Challenges

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