Advantages of Moving Up the Bill of Materials [Video]

By Mark Cessar on 13 May, 2020

The Bill of Material is a critical component of the planning process in manufacturing for any industry. In this episode of Wired Success, Mark Cessar talks with Liberty's Programs Director, Troy West about what moving up the Bill of Materials is and how this approach to procurement can benefit OEMs in terms of ease of installation, capacity, costs, and inventory reduction.

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Topics: Supply Chain Challenges, Operational Efficiency, Manufacturing, Cable Assemblies, Quality Control, Procurement, Wire Harnesses, Design, Design Challenges, Cost Control, Box Builds

The Benefits of Collaborative Design [Video]

By George Allman on 22 April, 2020

In this episode of Wired Success, Sales Engineer, Mark Cessar, talks with George Allman, Liberty Electronics' Manufacturing Engineering Supervisor to ask some questions about how OEMs can benefit from collaborating with suppliers during the design phase of a project. During their discussion, George shares what suppliers can bring to the table and the overall value this offers OEMs.

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Topics: Operational Efficiency, Innovation, Quality Control, Design, Design Challenges, Cost Control

The Benefits of Collaborative Design

By Scott Anderson on 28 August, 2019

OEMs and suppliers both bring experience, expertise and specialized knowledge to the table during the manufacturing process. Suppliers often don’t enter the picture until a design is created, and sometimes not until prototypes have been manufactured. However, there’s an argument to be made that a partnership between an OEM and a trusted supplier should be formed during the design phase. Collaborative design can benefit both OEMs and suppliers for a number of reasons.

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Topics: Operational Efficiency, Manufacturing, Cable Assemblies, Wire Harnesses, Design, Design Challenges, Box Builds

Working on Your Next Light Rail Project? Here’s What OEMs Need to Know

By Scott Anderson on 27 March, 2019

The global light rail industry is forecasted to reach $4.97 billion by 2026, growing at an annual rate of 9.8%. While Europe continues to maintain the highest market growth, the recent rise in light rail passengers across major U.S. cities has led to approvals for light rail extension projects throughout the country — expecting to drive market growth even further. Light rail vehicles produced by companies like Bombardier, Siemens, Kawasaki, Hitachi, Alstom, Ansaldo, and others are expanding across the nation due to advancements in areas like noise reduction, comfort and safety.

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Topics: Supply Chain Challenges, Operational Efficiency, Risk Mitigation, Quality Control, Procurement, Quality, Design, Design Challenges, Cost Control, Rail

Trust But Verify: Process and Product Validation

By George Allman on 06 February, 2019

Trust But Verify Main Image

In cable assemblies and wire harnesses, there are hundreds and often thousands of opportunities for defects per assembly. Therefore, it is imperative that a manufacturer takes rigorous steps to mitigate the risk of incurring those defects. Multiple process controls must be deployed to ensure that a wire assembly is produced that meets or exceeds the customer’s requirements. Many of these measures are taken before the components are even built. Revision-controlled quality requirements---specified on prints and in workmanship standards---must be understood. Operators must be trained and must demonstrate this understanding. As an assembly is produced, a predetermined regimen of tests and other validations are employed, both by operators and technicians. These validations, depending on the project, can include mechanical, electrical, and environmental tests. Each of these stages in the quality assurance process ultimately ensures that the product meets or exceeds the customer specifications.

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Topics: Risk Mitigation, Cable Assemblies, Quality Control, Quality, Materials Performance, Wire Harnesses, Design, Design Challenges, Box Builds

Wire Bundle Management: Holding it All Together

By George Allman on 21 November, 2018

Making sure wire bundles are adequately secured or contained is an important step in creating a quality product, even after the necessary electrical or environmental protection has been applied. It is imperative that a wire assembly be secured adequately, and it is also crucial that the bundle fits well within the physical space allotted. This is where various wire bundle management techniques come into play. Wires can be held together using heat shrinkable tubing, lacing, stitching, tie wraps, metal bands, or braided coverings. The style and material used to secure the assembly helps it achieve the best performance possible.

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Topics: Cable Assemblies, Quality Control, Quality, Materials Performance, Wire Harnesses, Design, Design Challenges

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About Wired Success 

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